Processing And Upgradation

    un of mine saleable grade ore is dry-screened in 1000 tph capacity plant adjoining river loading facility and - 10 mm fraction is directly loaded into the barges or stockpiled whereas + 10 mm fraction is segregated, washed and prepared for export separately. Low grade ores are upgraded and segregated according to quality and size specification by wet washing in 1000 tph capacity integrated Beneficiation Plant. Here +75 mm fraction of ore is dry screened and separated initially.

Balance - 75 mm fraction is further processed online by scrubbing, wet washing and re-screening to generate saleable sized lumps & fines. Reject slurry of plant is disposed off in settling / tailing ponds in series after passing through thickener to reclaim nearly 60 % of process water. Tailing ponds are dried up in turn to reclaim tailings and stack them separately, in anticipation of future possible use. We have three million tons of tailings stock of following specifications.
Size Distribution (in %)
Chemical Analyses (in %)
+ 50 Microns 4.50 - 5.60 Fe 47.00 - 49.50
+ 40 to - 50 Microns 3.78 - 4.00
Al203
6.50 - 8.20
+ 20 to - 40 Micron 14.34 - 16.20 SiO2 10.00 - 12.50
- 20 Microns 74.20 - 77.39 P 0.060 - 0.075
- - Mn 0.25 - 0.40
Processing facility & stockpiling area are spread over 2.75 square kilometers. The products generated on processing are stockpiled seperately grade wise and sizewise to facilitate blending and export.
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